Here's an overview of how these machines typically work:
Preparation of Batter: A batter or dough mixture is prepared according to the specific recipe for wafers. This mixture often includes ingredients like flour, water, sugar, and sometimes fats or oils.
Mixing and Consistency: The batter must be thoroughly mixed to achieve a consistent texture. This is crucial for ensuring uniformity in the wafer's thickness and texture.
Baking Process: The mixed batter is then evenly spread onto a baking plate or grid. The baking plates are heated to a precise temperature to cook the batter evenly and create the desired crispness. The baking time and temperature are critical factors in determining the final quality of the wafer.
Cooling and Removal: Once baked, the wafer sheets are carefully cooled to set their shape and texture. They are then removed from the baking plates using automated mechanisms that ensure minimal breakage.
Cutting and Shaping: After cooling, the large sheets of wafer are often cut into smaller, uniform shapes using cutting machines. These machines can cut wafers into various sizes and shapes depending on the final product specifications.
Packaging: Finally, the wafers are packaged either individually or in bulk for distribution and sale. Packaging may include sealing in pouches or boxes to maintain freshness and prevent breakage.
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