Fruit Juice Plants

Product Description

Receiving and Inspection

• Receiving: Fruits are delivered to the plant, usually in bulk.
• Inspection: Quality control checks for ripeness, damage, and cleanliness.

2. Washing and Sorting

• Washing: Fruits are thoroughly washed to remove dirt, pesticides, and other contaminants.
• Sorting: Fruits are sorted by size, ripeness, and type to ensure uniform quality in the final product.

3. Extraction

• Juice Extraction: Different methods are used depending on the type of fruit and the desired juice quality. Common methods include:
  • Pressing: Mechanical presses extract juice by squeezing the fruit.
  • Centrifugation: A centrifuge spins the fruit to separate the juice from the pulp.
  • Enzymatic Methods: Enzymes are used to break down the fruit™s cell walls, making it easier to extract the juice.

4. Clarification and Filtration

• Clarification: Removing pulp, sediment, and other particulates from the juice.
• Filtration: Fine filtration to ensure a clear, smooth juice.

5. Pasteurization

• Heat Treatment: Juice is heated to kill bacteria and extend shelf life. This can be done through:
  • High-Temperature Short-Time (HTST): Quickly heating the juice to a high temperature.
  • Ultra-High Temperature (UHT): Heating juice to an even higher temperature for longer shelf life.

6. Concentration (Optional)

• Evaporation: Removing a portion of the water from the juice to create a concentrate, which is easier and more economical to transport.

7. Blending and Additives

• Blending: Combining different juice batches or types to achieve the desired flavor and consistency.
• Additives: Adding preservatives, flavorings, or vitamins if necessary.

8. Packaging

• Filling: Juice is filled into containers such as bottles, cartons, or cans.
• Sealing: Containers are sealed to maintain freshness and prevent contamination.
• Labeling: Containers are labeled with product information, including nutritional facts and expiration dates.

9. Storage and Distribution

• Storage: Finished products are stored in warehouses until they are shipped out.
• Distribution: Juice is distributed to retailers, restaurants, or directly to consumers.